TENCAN 40L Planetary Ball Mill Machine , Ceramic Ball Mill Long Life Time
Product Details:
Place of Origin: | Hunan, China |
Brand Name: | TENCAN |
Certification: | CE, ISO 9001 |
Model Number: | XQM-40 |
Payment & Shipping Terms:
Minimum Order Quantity: | 1 Set |
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Price: | Negotiable |
Packaging Details: | Plywood Case+Foam |
Delivery Time: | 10-20 working days |
Payment Terms: | T/T, Western Union, MoneyGram |
Supply Ability: | 100 sets per month |
Detail Information |
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Product Name: | Production Type Planetary Ball Mill | Model No.: | XQM-40 |
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Total Volume: | 40L | Voltage: | Three Phase 380V, 50Hz/ 60Hz |
Motor Power: | 5.5kW | After-sales Service Provided: | Video Technical Support,Online Support,No Overseas Service Provided,Overseas Third-party Support Available |
Max Volume Of Each Mill Jar: | 10L | Machine Size: | 1400*850*1160mm |
Machine Weight: | 468 Kg Without Mill Jars | Work Mode: | 2 Or 4 Jars Working Together |
Mill Mode: | Dry / Wet Milling | Speed Frequency: | Adjusting |
Rotational Speed: | 40-390 R/min, Adjusting | Revolution: Rotation: | 1: 2 |
Material Capacity: | Material + Mill Balls < 2/3 Volume | Input Particle Size: | < 10mm For Soft Material, < 3mm For Hard Material |
Output Particle Size: | Minimum < 0.1μm | Feed Material: | Soft, Hard, Brittle, Fibrous, Cellulose, Herb, Glass, Soil, Ore, Pharmacy, Chemical, Fluorescent, Pigment Etc. |
Field Of Application: | Geology, Mining, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry Medicine, Environmental Protection Etc. | Type Of Grinding Jars: | Stainless Steel, Zirconia, Alumina, Nylon, PU, Tungsten, PTFE Etc., Vacuum Jars Are Available As Well. |
Type Of Grinding Media: | Stainless Steel Balls, Zirconia Balls, Alumina Balls, PU Balls, Steel Carbon Balls, Tungsten Balls, Etc. | Interval Operation: | With Direction Reversal |
Max. Continuous Operating Time (full-load): | 72 Hours | ||
High Light: | planetary mill,planetary milling machine |
Product Description
TENCAN 40L Micron Powder Making Planetary Ball Mill Machine XQM-40 three phase 380V 5.5KW
https://youtu.be/BKSGODHcDQs
Planetary ball mill technology
As a rule of thumb, the grinding balls should be approximately 3 x larger than the largest sample particle. In addition to the instrument settings and the ball size, the filling level of the jar is also of crucial importance for a successful grinding process in ball mills.
When grinding bulk materials, the jar should be filled with approx. 1/3 sample and 1/3 ball charge.
The remaining third is the free jar volume that is necessary for the free movement of balls.
The grindng jars are arranged.eccentrically on the sun wheel of the planetary ball mill. the direction of movement of the sun wheel is opposite to that of the grinding jars in the ratio 1:-2 (or 1:-1.5).
The grinding balls in the grinding jars are subjected to superimposed rotational movements, the so-called Coriolis forces.
The difference in speeds between the balls and grinding jars produces an interaction between frictional and impact forces, which releases high dynamic energies.
The interplay between these forces produces the high and very effective degree of size reduction of the planetary ball mill.
The TENCAN vertical planetary ball mill XQM-80 operates with a speed ratio of centrifugal mode. The centrifugal forces produced by the rotation force the sample and the grinding balls against the inner wall of the grinding jar, where size reduction takes place primarily by pressure and friction.
The working principle of the planetary ball mills is based on the relative rotational movement between the grinding jar and the sun wheel. In addition to the sun wheel diameter and speed of rotation this speed ratio is decisive for the energy input and therefore for the results of the size reduction process. The higher the speed ratio, the more energy is generated.
Overview
Vertical Production Planetary Ball Mill is a necessary device used for high-tech materials milling, fine grinding, powder mixing, nano powder making, new product development and small batch production. Tencan planetary ball mill owns advantages and features such as small volume, high efficiency, low noise and complete functions. Tencan planetary ball mill is an ideal equipment for R&D institutions, universities, enterprises’ laboratories to get fine powder samples. Tencan planetary ball mill is designed with four working positions and it makes you get four samples (maximum) at one time. you can also use this machine to get powder samples under the vacuum environment if it is equipped with vacuum ball mill jars for grinding.
Working Principle
Vertical Production Planetary Ball Mill often has four working positions which can be installed with two or four mill jars on one turntable. When the turntable rotates, the jar axis makes planetary movements at high speed, the balls and materials inside the jars are impacted strongly in high speed movement, and materials are eventually ground into fine powder. Various kinds of different materials can be ground by means of dry or wet grinding method. The smallest granularity of output powder can be reached to 0.1μm or nano scale powder.
Applications
Vertical Industrial Planetary Ball Mill is widely applied in industries such as geology, mineral, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection and so on. It is specially most suitable for production fields like electronic ceramics, structural ceramics, magnetic materials, lithium cobalt acid, lithium manganese, catalyst, phosphor, long afterglow phosphor, rare earth polishing powder and electronic glass. Powder, fuel cell, Zinc Oxide varistor, piezoelectric ceramic, nano material, wafer ceramic capacitor, MLCC, thermistor (PTC, NTC), ZnO varistor, dielectric ceramics, alumina ceramics, zirconia ceramics, phosphor, zinc oxide powder, cobalt oxide powder, Ni-Zn ferrite, Mn-Zn ferrite and etc.
Features
1.Stable revolving speed of the gear transmission ensures the consistency and repeatability of the experiment.
2. Planetary movement principle is adopted in the machine, which has high speed, large energy, high efficiency, small Granularity.
3. Four powder samples from different sizes and different materials can be produced at one time.
4. The machine is controlled by frequency converter, you may choose ideal rotating speed according to expected experimental result. The converter is equipped with device of under voltage and over-current to protect the motor.
5. The planetary ball mill has functions of timing power off, self-timing forward and reversal rotating. You may choose freely any operation modes of one-way direction, alternation, succession, time setting according to experimental needs, so as to improve efficiency of grinding.
6. Technical features of Tencan Ball Mill: Low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.
7. Safety switch is installed on the machine to prevent safety accident if the safety cover is opened while machine is running.
Technical Features
Technical Features | |
Drive Mode | Gear drive and belt drive |
Operate Mode | Two or four grinding tanks working together |
Maximum Loading Capacity | 2/3 of the capacity of milling tank |
Feeding Size | Soil material≤3mm |
Output Granularity | Minimum 0.1μm |
Rotational Speed Ratio | /1/2 |
Max.Continuous Operating Time | 72hours |
Materials of Jar | stainless steel.agate,nylon,corundum,zirconia,etc |
Technical Parameters
Main Parameters of Vertical Industrial Planetary Mill Ball (SquareType) | |||||
Model | Power(kW) | Voltage | Dimension(mm) | Revolution Speed (rpm) |
Rotation Speed (rpm) |
XQM-20 | 4 | 380V-50Hz | 1200*750*920 | 25-215 | 50-430 |
XQM-40 | 5.5 | 380V-50Hz | 1400*850*1160 | 20-195 | 40-390 |
XQM-60 | 7.5 | 380V-50Hz | 1600*990*1250 | 27-174 | 40-260 |
XQM-80 | 11 | 380V-50Hz | 1750*1140*1330 | 27-160 | 40-240 |
XQM-100 | 11 | 380V-50Hz | 1750*1140*1330 | 27-160 | 40-240 |
Accessories of Mill Jars & Balls
Available Mill Jars:
304 stainless steel mill jar, 316 stainless steel mill jar, tungsten carbide mill jar, agate mill jar, alumina ceramic mill jar(also called corundum mill jar), zirconia mill jar, nylon mill jar, polyurethane mill jar, mill jar (PTFE), and etc.
Available Mill Balls:
304 stainless steel mill balls, 316 stainless steel mill balls, tungsten carbide mill balls, agate mill balls, alumina balls, zirconia mill balls, and etc.